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["吸能盒自动拉铆设备技术要求"]
["设备名称：吸能盒自动拉铆设备"]
["部门","工艺技术","设备","生产","安徽豪美汽车零部件有限责任公司"]
["审核"]
["序号","项目","评标分类","项目","招标要求"]
["有成熟的案例：可参观设备（视频参观也可以）"]
[1,"系统/功能","功能","控制器系统","厂家成熟系统：不能加时间锁、密码锁，提供有备注设备程序备份"]
[2,"加工行程","工作范围","工件覆盖尺寸","500mm*300mm*200（有效加工范围）"]
[3,"加工行程","工作范围","设备尺寸（长×宽）","≤5000*≤3000mm（按定标协议）"]
[4,"精度","精度要求","丝杆，导轨","精密研磨C3级  上银"]
[5,"辅助配置","维护使用","夹具","按照实际需求设计"]
[6,"工艺","工艺","拉铆节拍","平均2S以内/颗钉"]
[7,"工艺","工艺","拉铆拉力","最大≥30KN（可调）"]
[8,"工艺","工艺","行走速度","42m/min (可调）","10mm/s"]
[9,"工艺","工艺","拉铆拉杆行程","8-10mm"]
[10,"工艺","工艺","拉铆螺杆规格","M6-M8-M10钢制和铝制"]
[11,"工艺","工艺","编程","CAD图形导入编程，图层选孔，可存储100万条拉铆程序"]
[12,"工艺","工艺","防错防漏","配套视觉检测；(吸能盒:错/漏/反/混装）"]
[13,"功能","功能","拉铆螺母","可实现8款铆钉螺母不同型号拉铆："]
[14,"功能","功能","送料工具","振动盘自动轨道上料；"]
[15,"功能","功能","自动找位置","配CCD 2次自动位置纠正、角度纠正"]
[16,"功能","功能","实时数据监控","有拉力监控、行程监控、拉力曲线，完成/剩余数量、位置度记录，数据自动生成EX表格、自动保存可追溯可上传MES系统，实现在线观察"]
[17,"功能","功能","图形监测","图形监测;（合格及异常点识别）\n出现异常后声光警报。"]
[18,"安全/防护","安全","光删","配置安全光栅"]
[19,"工艺","工艺","/","人工上下料(同一个位置）；"]
[20,"监控","工艺","吸能盒上料","能够通过视觉识别形状、方向、位置是否正确;"]
[21,"监控","工艺","拉铆螺母上料","能够有效识别拉铆螺纹规格是否正确、拉铆螺母是否有料;"]
[22,"监控","工艺","拉铆过程","能够监控并显示拉铆力和拉铆曲线，并自动记录系统;"]
[23,"监控","工艺","参数权限","拉铆过程中的所有设备参数必须有权限管理,非授权人员不能进行更改，所有参数变更需要记录:更改日期、更改时间、更改人员、更改前后内容;"]
[24,"监控","工艺","视觉检测","漏拉铆、拉铆后外观异常的件能够有效识别;"]
[25,"监控","工艺","不良品管理","不良品放入不良品通道时需要设备防错，避免未被有效的抓取到不良品箱."]
[26,"监控","工艺","不良品管理","拉铆螺母、吸能盒、拉铆后产品，所有被设备检测为不良的需要自动放到不合格处理箱."]
[27,"监控","工艺","报废箱权限","报废箱必须为锁死状态，非授权人员无法打开,授权方式为指纹或人脸"]
[28,"培训要求","培训要求","维护使用","维修/编程/操作培训15天。"]
[29,"设备资料","设备资料","维护使用","电路图、液压原理图、易损件清单"]
[30,"服务","服务","维护使用","整机保修2年"]
["所有技术问题可以进行面谈，电话沟通"]