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["防撞梁专机技术要求"]
["设备名称：防撞梁专机"]
["部门","设备","生产",null,"工艺技术","安徽豪美汽车有限公司负责人"]
["序号"]
[1,"项目开发方向:融合锯切+CNC加工工艺，产品实现装夹一次，完成所有加工特征"]
[2,"硬性质量要求:专机设备需兼容生产以下横梁类产品（工艺相似性横梁及加工节拍80秒内），覆盖产品如下："]
[null,"M1E、T28、T22、EHY、E0Y、S56横梁、T19C 等等；后续同类型产品可兼容"]
[]
[null,"交钥匙工程："]
[null,"-以0M1EC01221为验收标的；"]
[null,"-供应商需提供0M1EC01221全套工装夹具（含3D设计图）；"]
[]
[null,"-符合产品图纸要求；"]
[]
[null,"-完成安装、调试、人员培训"]
[3,"1：夹具模块由开发商制作完成，夹具可以考虑：1、虑柔性集成 2、专用夹具"]
[4,"2：加工模块分为多工步，可以连线导入，每条分线可独立加工的实施方案。"]
[5,"3：换线方便块捷，可以实现快速换型。(≤2小时）"]
[6,"4：整个加工模块需要重点考虑同步加工共振影响。"]
[7,"5：本加工线按1人服务作为开发标准。"]
[8,"6：加工线需要考虑夹具清理功能导入（高压冲洗功能或其他清理方案）"]
[9,"7：品质要求：加工线加工稳定性需要能稳定输出，如加工线最终不能稳定输出，测判定为不合，不能验收。"]
[10,"8：每个独立模块站点更换后定位精度在0.05mm内"]
[11,"9：夹具必须有防错、漏、反功能，有提示报警、设备无法运行等功能"]
[12,"10：设备要具备与机器人联动功能"]
[13,"加工行程","工作范围","行程Y(主轴前后移动)","550mm至600mm（可实现加工联动），主轴鼻端与工作台最大距离880mm"]
[14,"加工行程","工作范围","行程Z(主轴上下移动)","600mm至700mm（可单独调整加工高度，可实现加工联动）"]
[15,"加工行程","工作范围","工件加工需要行程","长2.0米-宽0.55米以上，高度0.6米以上"]
[16,"加工行程","工作范围","工作台尺寸（长×宽）","按防撞梁最大2米策划设计"]
[17,"功率负荷","工作范围","工作台最大台荷重","独立单元模块承重≥1500 KG"]
[18,"效率","加工节拍","单件加工时间","专机设备需兼容生产以下8种横梁类产品（工艺相似性横梁及加工节拍80秒内）。整线在更换夹具的情况下，可以满足并覆盖以下的产品：80秒以内一件的节拍要求。产品如下："]
[{"$nulls":4},"1、0M1E 前防撞横梁本体"]
[{"$nulls":4},"2、EHY前保横梁 "]
[{"$nulls":4},"3、S56前端横梁 "]
[{"$nulls":4},"4、T22 前防撞梁横"]
[{"$nulls":4},"5、E0Y前保横梁"]
[{"$nulls":4},"6、T28 前防撞横梁本体"]
[{"$nulls":4},"7、T19C 前防撞横梁本体"]
[{"$nulls":4},"8、后续同类型产品兼容"]
[{"$nulls":4},"交钥匙工程："]
[{"$nulls":4},"-以0M1EC01221为验收标的；"]
[{"$nulls":4},"-供应商需提供0M1EC01221全套工装夹具（含3D设计图）"]
[]
[{"$nulls":4},"-符合产品图纸要求；"]
[]
[{"$nulls":4},"-完成安装、调试、人员培训"]
[19,"配置","三轴","轴号","X","Y","Z"]
[20,"精度","精度要求","CNC三轴移动定位精度","±0.01mm(全程)","0.01mm(全程)","0.01mm(全程)"]
[21,"精度","精度要求","CNC三轴重复定位精度","±0.006mm(全程)","±0.006mm(全程)","±0.006mm(全程)"]
[22,"辅助配置","维护使用","锯切锯盘定义不小于500锯片","锯片专用主轴电机"]
[23,"辅助配置","维护使用","CNC主轴","BBT40系列重型切削主轴"]
[24,"辅助配置","维护使用","刀具附件","（根据加工中心模块配全套刀头）"]
[25,"辅助配置","维护使用","夹具","本多元自动线夹具有开发（或延用我司现有夹具，需要评估可行性）"]
[26,"辅助配置","维护使用","对刀仪","每个CNC模块配备对刀仪"]
[27,"辅助配置","维护使用","存储工具","每个机台模块配U盘一个"]
[28,"辅助配置","维护使用","自动门","机床门能自动开门关门，有效封闭安全防护等级，方便进入机床上下料"]
[29,"辅助配置","维护使用","M代码功能","每个单项模组设备预留M代码，需要输出"]
[{"$nulls":4},"1：6组气动电磁阀，6组气阀快速接口，"]
[{"$nulls":4},"2: 6组液压电磁阀，6组液压快速接口，"]
[{"$nulls":4},"3:预留控制按钮所有M代码，需要外制独立调试用按键."]
[30,"辅助配置","标准配置","水枪，气枪","专用高压水泵：水抢和气管长度3米"]
[31,"辅助配置","维护使用","水箱","油水分离器，沉淀池，水箱容量350升以上"]
[32,"培训要求","维护使用","使用培训","供应商需提供操作培训，维护保养，自动线应用确保我司技术人员完全掌握并熟练使用（应用模块培训时间不少于一周）"]
[33,"配置","三轴","轴号","X","Y","Z"]
[34,"速度/效率","效率功率","CNC三轴快移速度",36,36,36]
[35,"速度/效率","效率功率","三轴最大进给速度",15,15,15]
[36,"配置","标准","刀库","24把"]
[37,"配置","四轴","CNC模块需要配四轴","四轴320 优选品牌：金潭佳、兆奕或其它一线大品牌"]
[38,"配置","四轴配件","L板","匹配四轴开发L板（孔位与型号由豪美工艺技术输出，双方打合确认）"]
[39,"配置","四轴","匹配四轴垫高块","整体加工件保证刚性"]
[40,"辅助配置","维护使用","切削冷却","CNC加工类型设备需要有外部水冷功能"]
[41,"辅助配置","维护使用","喷油雾","喷油雾冷却功能"]
[42,"辅助配置","维护使用","每个锯切模块需要备有一套的锯片备用","锯片一套配机台，一套备用"]
[43,"辅助配置","维护使用","每个CNC模块需要备有24把刀头","24把BBT40刀头（型号由豪美工艺工程师提供）"]
[44,"系统","标准","锯切模块系统","新代系统/西门子系统"]
[45,"精度","设备刚性","设备共振","正在整个生产线过程中不可以有影响加工精度的问题发生"]
[46,"使用","互通性","连线生产应用导入","整个自动化生产线相互连线，相互保护功能，都能独立工作，需要有外部单元开元接入口"]
[47,"辅助配置","维护使用","维修及维保","应设计合理的维修通道和位置"]
[48,"辅助配置","维护使用","调试","应设计合理调试通道和位置"]
[49,"机械","床身","床身","焊接床身 加工中心 Z方向建议设计成BT型结构"]
[50,"机械","三轴传动","三轴传动","三轴丝杠"]
[51,"锯断单元机械","加工动力头","加工动力头","双头联动：每个头能独立操作"]
[52,"锯断单元机械","精度要求","C三轴重复定位精度","±0.006mm(全程)","±0.006mm(全程)","±0.006mm(全程)"]
[53,"辅助配置","机械手","6轴机械手","自动上下料（实现自动取放物料及垫条）"]
[54,"售后","服务","陪产","至少15天陪产；期间：1.能够让生产人员独立操作运行生产；2.保障维修人员对设备常见问题的解决"]
[55,"售后","服务","维修服务","整机保修2年(随时电话响应，能够提供远程支持，48小时现场支持）"]
["所有技术问题可以进行面谈，电话沟通"]

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